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I broke my Dewalt orbital sander

9.3K views 12 replies 10 participants last post by  RonBenson  
#1 ·
I've had the sander, (DWE6423), for a number of years without any problems. On my last project the pad came off. It actually tore off the body by tearing through the holes where the mounting screws are.

I have obviously used it for sanding, but I have also used it with 3M white non-abrasive pads when applying Osmo. I did discover the hard way that the 3M pads clog the Velcro hooks and eventually won't allow sandpaper to stick. So I bought a second Velcro pad for sandpaper and have been using the original pad with the 3M pads, (I do have to clean off the sander pad occasionally so that the 3M pads will stick).

I see two possible causes for the sander pad tearing loose:

I didn't get the screws that attach the pad to the sander tight enough even though I carefully tightened them until they wouldn't tighten any more.

Using the 3M pads to smooth the Osmo caused too much torque and that ripped the pad off the sander. But it seems to me that the 3M pad would "misbehave" first...

Any suggestions or info would be appreciated.
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#2 ·
Have you tried to source new pads/parts? That's my first thought, then if that's not possible what can you modify to get where you need to go?
 
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#4 ·
#5 ·
This happen to my Porter Cable RO sander a few years ago in a slightly different fashion. My understanding is that the material they are made of simply deteriorates and comes apart after a few years. Getting a replacement was not a problem, but irritating.
 
#6 ·
I've replaced the pad on my DeWalt ROS a couple of times. It's easy to do but the first time I bought aftermarket and it didn't last a year. The second one I bought was DeWalt and it's been on the sander now for 3-4 years.
 
#9 ·
The pads aren’t a problem. I think I’ve replaced at least one on three different sanders over 20 years. I haven’t moved up to the Dewalt yet until I can no longer repair the PC sanders..

sometimes EBay will have them a bit cheaper on a 2x purchase
 
#12 ·
Your list of causes missed the most likely one: those pads arent meant to stand up to the solvents in wood finishes. Different plastics and foams stand up differently to various types of chemical exposure, id bet good money that whatever the pad is made of just didnt agree with the oils in the osmo, degraded, and eventually became weak enough for the screws to strip out