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Accurate way to do hand cut tenons

594 Views 11 Replies 7 Participants Last post by  Half Fast Eddie
I would note a mortising gauge would be needed for an offset tenon.

Best of all, you need two router planes BC!! Never a bad thing to have more than one of something right WNT? ;)

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I would note a mortising gauge would be needed for an offset tenon.

Best of all, you need two router planes BC!! Never a bad thing to have more than one of something right WNT? ;)

When you have a method that works for you, it makes a lot of sense to just roll with it and not reinvent the wheel...
:)

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I do own a router plane for the record...
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Learning to saw straight is definitely preferred. Some cannot do so, for a number of reasons, one simply being limited coordination and/or hand strength. Another may be confidence - and I would hope that they would obtain the muscle memory and confidence from using the guideI designed below.

For more details, go to: http://www.inthewoodshop.com/ShopMadeTools/TenonGuide.html







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Once this is done, remove the saw, loosen the fence knob and pull the fence back …








The fence can be rotated to become a crosscut guide ..





Below – the basic tenon is done …





Regards from Perth

Derek
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I do own a router plane for the record... View attachment 449859
Time to take the training wheels off BC 🤣🤣
Time to take the training wheels off BC 🤣🤣
I will not be condescended upon!

(Insert condescending rant) 😁

LOL, the thing I had the hardest time with was getting the through mortises cleanly in that oak plywood. The hard veneer with the poplar core was a pain. Tiny taps and sharp chisels until I broke through to the poplar.
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Not to take away from highly skilled hand woodworking,......
My favorite way of making tenons is "now" the bandsaw!
I had a few table saw tenon jigs, but I discovered the bandsaw was easier and faster.
I use two depth stops, one for the end shoulder, one for the face shoulder:
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That’s what’s fun so many ways to do them. Very, very difficult to get perfect off the saw.
Well maybe with Derek’s jig 😁
Here's one more for the record. I like this. Domino on the cheap. Looks like it has real potential. I can see fabrication the base and fence components from some aluminum plate for a bit more rigidity.

I have never tried to cut tenons that fit. Whether cutting my hand , bandsaw, table saw flat, table saw tenoning jig, or any other way that hits me at the moment I always cut my tenons for a bit too tight fit. I then fit each one individually with a shoulder plane. Does not take much time and the cheeks have a smooth surface for fit and gluing.
I like that video. I’m not a fan of cordless routers, but this looks like a good place to use one. I’m also not much into 3d printing, but as i watched the video i wondered if this might be a place for that.
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