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5) A bunch of blanks waiting to be laminated and 'cut through'.

5) A bunch of blanks waiting to be laminated and 'cut through'.

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4) To make additional inserts I cut a bunch of pieces of 1/2" MDF to length and width. I then screwed my first homemade insert to my work bench.

4) To make additional inserts I cut a bunch of pieces of 1/2" MDF to length and width. I then screwed my first homemade insert to my work bench.

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3) The original Delta insert and my new ZCI.

3) The original Delta insert and my new ZCI.

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2) Laminate the piece with plastic laminate if desired. In my case, the extra thickness made the insert the perfect height. Make sure the power to you

2) Laminate the piece with plastic laminate if desired. In my case, the extra thickness made the insert the perfect height. Make sure the power to you

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1) Cut a piece of 1/2" MDF to length and width. Trace the original with a pencil onto the MDF blank. Cut and sand to shape with a bandsaw. When I

1) Cut a piece of 1/2" MDF to length and width. Trace the original with a pencil onto the MDF blank. Cut and sand to shape with a bandsaw. When I

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Tony B

Table Saw Inserts

I make mine out of 1/2" MDF and put a piece of Formica on it.
It fits my Delta perfect that way. Just trace out your existing insert and cut a new one.

I used my table saw to cut the piece to length and width.
When I didn’t have a band saw, I used my hand held scroll saw to cut the round ends and f
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Tony B

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