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Detail of strings over & through bridges.

Detail of strings over & through bridges.

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Finished product. Made new soundboard (top) because old soundboard was apiece of 1/4 "birch" ply from Home Depot...turned out to be too wea

Finished product. Made new soundboard (top) because old soundboard was apiece of 1/4 "birch" ply from Home Depot...turned out to be too wea

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Striking hammers, made of oak and walnut. Cut on my bandsaw and sanded down w a belt sander clamped upside down.

Striking hammers, made of oak and walnut. Cut on my bandsaw and sanded down w a belt sander clamped upside down.

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Metal tuning pins screwed into place, and note the pairs of aluminum dowels I inserted into each rail end to help prevent implosion.

Metal tuning pins screwed into place, and note the pairs of aluminum dowels I inserted into each rail end to help prevent implosion.

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Detail of purple heart rail, top, a side bridge and the two mid bridges

Detail of purple heart rail, top, a side bridge and the two mid bridges

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Detail of maple pin block - note the grain pattern (curly or tiger, I forget which) which shows up in the light.

Detail of maple pin block - note the grain pattern (curly or tiger, I forget which) which shows up in the light.

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Walnut middle bridge detail - there are two, one treble and one bass. Delrin rods used to mark notes

Walnut middle bridge detail - there are two, one treble and one bass. Delrin rods used to mark notes

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Walnut end bridge, one on either side

Walnut end bridge, one on either side

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You can never have enough clamps!!! This was the tricky part...

You can never have enough clamps!!! This was the tricky part...

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Dry fitting continues - internal poplar braces cut, holed, and dry fit

Dry fitting continues - internal poplar braces cut, holed, and dry fit

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Detail of notch between rail and pin board

Detail of notch between rail and pin board

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Bottom cut out, maple pin blocks and purple heart rails cut and dry - fitted

Bottom cut out, maple pin blocks and purple heart rails cut and dry - fitted

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Mapping the spacing for the metal pins that will hold the strings

Mapping the spacing for the metal pins that will hold the strings

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Drawing the outline on what will be the bottom

Drawing the outline on what will be the bottom

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Materials - 3/4 mdf ply, 1/4 birch ply, purple heart, walnut, maple, and poplar

Materials - 3/4 mdf ply, 1/4 birch ply, purple heart, walnut, maple, and poplar

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I

Hammer dulcimer

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igster
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igster

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