How to make a bandsaw jig for these fence post caps - Woodworking Talk - Woodworkers Forum
 
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post #1 of 7 Old 07-25-2013, 08:12 PM Thread Starter
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How to make a bandsaw jig for these fence post caps

Hey all. wondering how I might make a jog for these post caps. They arent just pointed. they are a curved cap... I have a large bandsaw, but, im struggling with how i might make a jig to do the 4x4 caps with a slightly curved cap.
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post #2 of 7 Old 07-25-2013, 08:13 PM Thread Starter
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post #3 of 7 Old 07-25-2013, 09:13 PM
where's my table saw?
 
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You don't need a jig

If you haven't learned the "trick" of supporting the workpiece using the cut off piece on the bottom, try it. You will always have a flat surface on the table even though you just made a curved cut. Make the cut and "reassemble" the pieces back together.


The answer to your question will only be as detailed and specific as the question is detailed and specific. Good questions also include a sketch or a photo that illustrates your issue. (:< D)

Last edited by woodnthings; 07-25-2013 at 09:39 PM.
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post #4 of 7 Old 07-25-2013, 09:55 PM
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Can't you just start with a longer piece of the 4X4, mark out and cut the curve, rotate 90, cut again, rotate, cut, until curved sides are complete, then do the same for the scallop, then cut the cap off. Or, if the caps are integral, just start with the full length post. Might be fun swinging an 8' post around, but should be doable.

Alexis de Tocqueville was a very smart man.
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post #5 of 7 Old 07-26-2013, 01:23 PM Thread Starter
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I have a chop saw, i was thinking it would be easiest to chop up cap sections, lathe them for the inset grooved part, then, cut the points... I have 80 of these to do, so 80 8' posts would be a reall bugger.... and i cant find a lathe that big =)
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post #6 of 7 Old 07-26-2013, 01:51 PM
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I'm thinking band saw. If you're going to make them separate and fasten to the posts, cut a 4X4 twice the length of the cap, cut a scallop on each of the 4 sides, then cut the 4 curves for the point. Then cut in half. Looking at the picture, it doesn't look like the scallop is a turned groove, rather a scallop in each of the 4 sides.

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post #7 of 7 Old 07-26-2013, 04:50 PM
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I wish I have the idea. I wanted to make something like that too.

Last edited by gus1962; 07-26-2013 at 04:52 PM. Reason: correction
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