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Hardware to secure a wooden knob to a square shaft? Hardware to secure a wooden knob to a square shaft?
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Old 01-01-2008, 11:58 PM   #1
PresidentCamacho
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Default Hardware to secure a wooden knob to a square shaft?

I want to replace a plastic knob with a hand turned wooden one. The shaft is square and the current plastic knob has a square metal sleeve insert to prevent the torque from cracking the plastic.
Similarly, I want to buy hardware to prevent the torque from wearing the new wooden knob.

Know of any hardware inserts to do the job?

Thanks.
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Old 01-02-2008, 10:22 AM   #2
woodman42
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Welcome to the site!
Do you have any pics to help show us your problem?
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Did you say tool sale?
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Old 01-02-2008, 02:13 PM   #3
xelntchance
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drill the hole, either over sized and bed it with epoxy or squre it with a chisel, and bed with epoxy
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Old 01-02-2008, 07:41 PM   #4
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Was thinking of the epoxy thing myself, but I'm looking for a store-bought piece of hardware, because I'm expecting to make a lot of these knobs.

Will post pictures first chance I get.

Thanks!
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Old 01-02-2008, 09:52 PM   #5
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You can buy square brass and cut to length.

Tom
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Old 01-06-2008, 09:20 PM   #6
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Quote:
Originally Posted by TomD View Post
You can buy square brass and cut to length.

Tom
I think that's the answer. It will be hard to size it right, but that and a bit of epoxy in a a round or better yet, mortised hole should do it.
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Old 01-07-2008, 03:53 AM   #7
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Most stores have a 'metal bar'. can obtain square tubes in steel, brass and aluminium. Also plastic from model shops.
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Old 01-08-2008, 05:09 PM   #8
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Quote:
Originally Posted by PresidentCamacho View Post
I want to replace a plastic knob with a hand turned wooden one. The shaft is square and the current plastic knob has a square metal sleeve insert to prevent the torque from cracking the plastic.
Similarly, I want to buy hardware to prevent the torque from wearing the new wooden knob.

Know of any hardware inserts to do the job?

Thanks.
Consider using a hex nut with Epoxy. Drill the hole from the bottom, slightly larger than the nut. The hole depth should be a little deeper than the hex nut. Cover the hex nut threads with tape. Insert a dowel through the front of the knob to serve as a stopper for the Epoxy. Mix your Epoxy, and use a stick to drip it around the outside of the nut. I glue a fat wooden washer over the nut to hide it. I don't have a picture but here's some other examples:

This example uses a potted threaded inserted inserted from the top of the knob:



I don't remember how I did this one:


Epoxy will hold, maybe this will give you some ideas.

-Don
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